Visual Factory at Work
Visual Factory Definition An operational philosophy based on fast absorption of information to make effective decisions. In simple words it means: Organize, Standardize, Communicate. It can be seen as an integral part of the 5S Program. Tools - Visual layout - Production control boards - Shadow boards - Color coded bins for scrap, rework - Horns, lights - Inventory control cards Examples - Workstations identified - Exit and caution signs, fire extinguishers, emergency procedures visible - Part racks and drop areas identified - Lines to distinguish work areas, aisles - Containers labeled and accessible - Equipment operating procedures visible - TPM charts display maintenance of machinery - Quality check sheets and productivity data sheets filled out - Operation standards and process flow mapped out at each station -Process control boards visible and updated There are many more applications you can think of.
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