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Visual Factory Definition An operational philosophy based on fast absorption of information to make effective decisions. In simple words it means: Organize, Standardize, Communicate. It can be seen as an integral part of the 5S Program. Tools
- Visual layout
- Production control boards
- Shadow boards
- Color coded bins for scrap, rework
- Horns, lights
- Inventory control cards
Examples
- Workstations identified
- Exit and caution signs, fire extinguishers, emergency procedures visible
- Part racks and drop areas identified
- Lines to distinguish work areas, aisles
- Containers labeled and accessible
- Equipment operating procedures visible
- TPM charts display maintenance of machinery
- Quality check sheets and productivity data sheets filled out
- Operation standards and process flow mapped out at each station
- Process control boards visible and updated
There are many more applications you can think of.
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