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The Jidoka Principle at a Glance

Jidoka is a Japanese principle and it has two meanings:

Manual line - it allows the operator to stop the line if something goes wrong.

Automated line - it stops the line automatically when the machine detects a defect.

In this case it's called autonomation or "automation with human intelligence".

According to the this principles, an operator is empowered to take control and stop the production line if he/she determines that something is wrong. It can be anything:

- a quality problem or alert

- equipment issue

- health and safety concern

- lack or overload of parts

The principle uses four steps:

1. Detect the abnormality

2. Stop the machine /operation / line

3. Correct / fix the current condition

4. Seek permanent solution by examining the root cause




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